I have watched a Lexus LFA Documentary on National Geographic today & I recommend it to anyone that loves Toyota & Lexus. One of the best car documentaries I have ever seen. It has reissured me that Toyota is the best car manufacturer in the world. Attention to detail & quality surpasses that of any other supercar that have been built to date. Bugatti Veyron maybe the only other exception.
Some of the the key points/highlights.
All the workers that work on the car are called Takumi. Which is Japanese for Craftsman.
Engine block is machined in a former Formula 1 Engine Facility. Using state of the art milling machines.
Engines are assembled by Yamaha. Only four people build Lexus LFA's engine codenamed 1LR-GUE. Engines are also assembled in a controlled room temperature for metal expansion or something or rather.
Yamaha also tuned the surge tank (plastic intake that goes above the individual throttle bodies) to enhance the induction noise.
A Pillars & roof support are made using round carbon fiber loom machine.
The Manager of the production line is a former Toyota's Baseball Team Manager who tells each worker to take as much time as needed in order to achieve the highest quality possible and overtime is not an issue for each worker as long as one Lexus LFA is completed each day.
Workers have to remove all dust before entering the production facility. Similar to that of NASA and the likes in Aeronautical industry.
I am not sure if this Documentary is getting repeated on Sky TV or not, but it's called National Geographic Supercars: Lexus LFA
Nissan GTR is being shown on Tuesday night on National Geographic.
http://natgeotv.com.au/tv/supercars/gal ... s-lfa.aspx