BOV necessary? Wastegate size guides?

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BOV necessary? Wastegate size guides?

Postby barryogen » Thu Mar 05, 2009 4:39 pm

I'm off work sick, got bored, decided to read... my post is effected by drugs, so my thought patterns are somewhat erracit.

Now...

Firstly, BOV...

Are they really necessary?
Do stock turbo cars usually come with them?(I know caldina and MR2 does, but others?)

I understand they release pressure from the intake to keep the turbo from slowing/stalling/surging when the throttle plate is closed, but with todays ballbearing and otherwise fast spooling turbos, is it really that noticible on the daily commute? or just when fanging it on a track?

Is it less of an issue if pressures/boost are low?

I guess having a BOV would put less pressure on the shaft inside the turbo too?


Secondly, wastegates.
I gather that choosing one of a suitible size is done by figuring out how much it will need to flow, to make sure that the turbo doesn't receive more exhaust than it needs to maintain whatever boost level you are trying to run.

So using that theory, bigger is better, as, assuming design is consistant barring size, a bigger one should have the ability to flow more.

Am I over simplifying?
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Postby escortman » Thu Mar 05, 2009 5:40 pm

most turbo cars comes with bov or recirc valve form factory
i drove my car for one day with out a bov, only driving to work and back no thrashing it and i got pissed off with the constant turkey call

with external wastegates it depends on engine size turbo etc etc the bigger the longer it can take to open
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Postby evil_si » Thu Mar 05, 2009 6:35 pm

having no bov or a malfunctioning bov can kill the turbo,

when the throttle body snaps shut, the boost builds up behind it and surge back track thru the turbo,
this can stall outthe compressor wheel and while the exhaust side is still trying to turn it undoes the nut, once this happens theres no going back


ive had this happen with mitsi turbos in the past,
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Postby barryogen » Thu Mar 05, 2009 7:10 pm

Thanks guys, thats the BOV side of it answered... needed to prolong turbo life, to stay away from surging.

Too big of a turbo seems to put you in constant surge(left of island) too... right?
like this(ignore numbers, I was just tinkering with it)
http://www.squirrelpf.com/turbocalc/graph.php?version=4&pr0=1&pr1=1.07&pr2=1.77&pr3=2.47&pr4=2.47&pr5=2.47&pr6=2.47&pr7=2.47&airflow0=2.2&airflow1=7.3&airflow2=13.6&airflow3=21.1&airflow4=25.1&airflow5=27.5&airflow6=37.2&airflow7=45.3&product_id=109

escourtman:
Say it were a high compression(~11:1), 2L, running low boost(6-8lb).. much like say, and altezza like mine. :)
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Postby escortman » Thu Mar 05, 2009 7:20 pm

38mm would be fine then i think, i only went 42 or 40mm (cant remember now) because it cost 70 buks held 15psi fine
toyota supra 1996 2jzgte t64 turbonetics
Was 300hp on 10psi with stock twins, hopefully on similar boost be around 400hp

4x4 toyota blizzard offroader

widebody markII escort panelvan

RIP 13sec AE82 fxgt 4agte 5psi TD05 20g
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Postby MR2BOY23 » Thu Mar 05, 2009 7:46 pm

I heard they are making these illegal. Is this true?
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Postby escortman » Thu Mar 05, 2009 7:51 pm

MR2BOY23 wrote:I heard they are making these illegal. Is this true?


if ur talking about bovs? theyr talking about making them either have to plumb like factory recirc or be filtered

something along those lines
toyota supra 1996 2jzgte t64 turbonetics
Was 300hp on 10psi with stock twins, hopefully on similar boost be around 400hp

4x4 toyota blizzard offroader

widebody markII escort panelvan

RIP 13sec AE82 fxgt 4agte 5psi TD05 20g
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Postby barryogen » Thu Mar 05, 2009 8:23 pm

not a fan of vent to atmo BOV... drove me nuts in ~10mins on a mates car, don't understand why it is "cool", maybe I'm getting old :(
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Postby escortman » Thu Mar 05, 2009 11:27 pm

yeh thats getting old haha na i used to like my hks copy 1 when i 1st got it not every 2nd car had it but now as common as a chosen few sticker
toyota supra 1996 2jzgte t64 turbonetics
Was 300hp on 10psi with stock twins, hopefully on similar boost be around 400hp

4x4 toyota blizzard offroader

widebody markII escort panelvan

RIP 13sec AE82 fxgt 4agte 5psi TD05 20g
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Postby IH8TEC » Fri Mar 06, 2009 1:16 am

my factory gtr ones i have on my car vent to atmo, but are actually pretty quiet, probably the quietest ones i've ever heard to be honest.
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Postby holden_fan2005 » Fri Mar 06, 2009 3:01 am

The old maxima I had was factory with no bov. All it had was a alloy tube going from the turbo directly into the t/b. It didn't seem to have any problems.
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Postby Dell'Orto » Fri Mar 06, 2009 11:29 am

Lots of 80's turbo cars had no BOV/recirc valve. Look at the reputation 80's turbo cars had for reliability :lol:
1988 KE70 Wagon - Slowly rusting
1990 NA6 MX-5 - because reasons
2018 Ranger - Because workcar
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Postby barryogen » Fri Mar 06, 2009 11:54 am

So, BOV
Not strictly necessary, but in the interestes of reliability, a bloody good idea.

And Wastegate... unless I go HP/boost crazy, 38mm should be fine.

Thanks.
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Postby xnickx » Fri Mar 06, 2009 2:22 pm

Atmo venting BOVs will be illegal as of June this year but if its plumbing back in its ok.

Similar deal with external gates, atmo = no.

Lag was really bad in my car as with the turbo kits, there isnt a factory BOV in the system, changing gears at full revs ment the car would bog while it took just that split second to respool the compressor wheel again and to get air flow going in the right direction.

The HKS SSQV sorted that out well and now flat throttle shifts are a blessing :twisted:
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Postby rollaholic » Fri Mar 06, 2009 2:37 pm

wtf is wrong with atmo vented bovs

plenty of wanky ones designed to make the noise louder but thats a personal choice, whats the basis for making it illegal? its just hot air
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Postby barryogen » Fri Mar 06, 2009 2:48 pm

something about once passed the air filter, air should either be passed through the engine and muffled, or filtered before it exits.

I'm pretty sure it is around emmisions, havent looked at it that closely, happy it is happening.
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Postby Heylin » Fri Mar 06, 2009 2:54 pm

wtf is wrong with atmo vented bovs


Well for a start if your car has a flap style Air Flow Meter (AFM) then that air has been measured , venting to atmos make the car run rich for a second.

Its well known on MR2 if replacing the factory BOV to atomos venting then the car runs runs a bit crappier.
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Postby rollaholic » Fri Mar 06, 2009 3:20 pm

fine fine, so the car fails under emission laws. but thats due to muppet owners, an outright ban on atmo venting is just another small corner gradually being sliced off our modification freedom.
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Postby Dell'Orto » Fri Mar 06, 2009 3:39 pm

They're not being banned, they just cant be excessively loud.
1988 KE70 Wagon - Slowly rusting
1990 NA6 MX-5 - because reasons
2018 Ranger - Because workcar
1997 FD3S RX-7 Type R - all brap, all the time
OMG so shiny!

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Postby Lloyd » Fri Mar 06, 2009 6:42 pm

xnickx wrote:Similar deal with external gates, atmo = no.


Like it has been for years and years?

BOVs aren't a huge issue really, not as annoying as exhaust noise. Depends who you ask I guess
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