AE101 FxGt Brake proportioning valve

The place for all technical car discussions. If you haven't already, read our Disclaimer first!

Moderator: The Mod Squad

AE101 FxGt Brake proportioning valve

Postby rolla_fxgt » Tue Jan 20, 2009 6:17 pm

whats the easiest way to get at it to get out to be serviced? is it easiest to drop the sub frame out? or is there an easier way
Ending up with spare parts in assembling things since 1983
User avatar
rolla_fxgt
Toyspeed Member
 
Posts: 1641
Joined: Mon Nov 29, 2004 11:54 pm
Location: Rotorua

Postby Lloyd » Tue Jan 20, 2009 6:24 pm

Easiest way is to not go to VTNZ ;)

Was it both service and park brake out by lots, or just one of them?
User avatar
Lloyd
** Moderator **
 
Posts: 6195
Joined: Tue Oct 15, 2002 1:50 pm
Location: Dunedin

Postby rolla_fxgt » Tue Jan 20, 2009 6:58 pm

service, its def out, just had it in at Sims, they said its in right at the bottom of the fire wall, just thought taking of the exhaust or sonmething would of been easier. basically just asking if I was getting ripped
Ending up with spare parts in assembling things since 1983
User avatar
rolla_fxgt
Toyspeed Member
 
Posts: 1641
Joined: Mon Nov 29, 2004 11:54 pm
Location: Rotorua

Postby rolla_fxgt » Tue Jan 20, 2009 7:00 pm

HRT wrote:Easiest way is to not go to VTNZ ;)


I was a bit suspicious that their machine was out as they failed 2 other cars for brake balance out well I was there

And I'm never organised enough to book a warrent, so its easier to go there
Ending up with spare parts in assembling things since 1983
User avatar
rolla_fxgt
Toyspeed Member
 
Posts: 1641
Joined: Mon Nov 29, 2004 11:54 pm
Location: Rotorua

Postby soopachargen » Tue Jan 20, 2009 8:32 pm

will getting them really hot work in this case?
When in doubt, down and out.

"This is the Internet, it has no sympathy and shows no mercy. It feeds on weakness and preys on sensitivity. It will e-kill you at the first opportunity. Be brave or be e-dead." - NZHONDAS
User avatar
soopachargen
Toyspeed Member
 
Posts: 1598
Joined: Thu Aug 05, 2004 1:54 pm
Location: Silverdale

Postby mjrstar » Tue Jan 20, 2009 8:41 pm

i did this on my girlfriends ae111r corolla and it was a matter of attacking it from both the top and the bottom i took the intake pipe off from the throttle body and this gave a bit more room to reach under the inlet manifold.. what a pain in the @rse place to get to.. i think it was around $200 to get overhauled as they a sealed unit...
current cars:
Evo 4 230Kw atw
1971 mini.
79 bugeye 245kw atw.
Evo powered mx5 under construction

'not putting pictures in my signature since 2009'
User avatar
mjrstar
Toyspeed Member
 
Posts: 655
Joined: Thu Aug 12, 2004 11:08 am

Postby rolla_fxgt » Tue Jan 20, 2009 8:50 pm

mjrstar wrote:i did this on my girlfriends ae111r corolla and it was a matter of attacking it from both the top and the bottom i took the intake pipe off from the throttle body and this gave a bit more room to reach under the inlet manifold.. what a pain in the @rse place to get to.. i think it was around $200 to get overhauled as they a sealed unit...


Cool, they quoted me 230 to do it and recondition it, so not a bad price.

Taking the intake off sounds like a pretty good idea actually, though I can imagine its still rather fiddly to get at
Ending up with spare parts in assembling things since 1983
User avatar
rolla_fxgt
Toyspeed Member
 
Posts: 1641
Joined: Mon Nov 29, 2004 11:54 pm
Location: Rotorua

Postby neo » Tue Jan 20, 2009 9:04 pm

Really, a failed prop.valve.. sounds wierd (you have checked all the pads and bleed all the fluids I assume)

I'd just get the 2nd hand one off Santa's 20v fxgt :)
User avatar
neo
Toyspeed Member
 
Posts: 1965
Joined: Tue May 21, 2002 1:04 am
Location: Crazy Car Motorsport

Postby rolla_fxgt » Tue Jan 20, 2009 9:07 pm

neo wrote:Really, a failed prop.valve.. sounds wierd (you have checked all the pads and bleed all the fluids I assume)

I'd just get the 2nd hand one off Santa's 20v fxgt :)


Yeah that's the thing everything else has been checked, and everyone says its weird for it to go.

I've just come to the conclusion that my car is possessed by a gremlin that makes it break really random stuff. Either that or it was the only car Toyota has put together badly
Ending up with spare parts in assembling things since 1983
User avatar
rolla_fxgt
Toyspeed Member
 
Posts: 1641
Joined: Mon Nov 29, 2004 11:54 pm
Location: Rotorua

Postby Mr Revhead » Tue Jan 20, 2009 10:28 pm

yeah its not at all uncommon for the prop valves to get a bit jammed up if fluid changes have been neglected
Being the subject of E-whinges since 2004 8)

http://www.centralmotorsport.org.nz/home

Image
User avatar
Mr Revhead
SECURITY!
 
Posts: 24635
Joined: Tue Jan 20, 2004 4:06 pm
Location: Nelson

Postby rolla_fxgt » Thu Jan 22, 2009 5:19 pm

right so rebuilding the prop valve only brought it up a bit, and now they're scratching their head to what it could be, any bright ideas from the toyspeed populace? New discs?
Ending up with spare parts in assembling things since 1983
User avatar
rolla_fxgt
Toyspeed Member
 
Posts: 1641
Joined: Mon Nov 29, 2004 11:54 pm
Location: Rotorua

Postby mjrstar » Thu Jan 22, 2009 7:33 pm

the first thing to figure out is one high or the other reading low. when mine failed i thout one side was weak but as it turned out the other side was getting unrestricted flow and was reading high... silly me i did the cheapest stuff first, shoes and slave cylinders etc..
if one side is low it has to be something reducing friction. glazed pads, sticking slave cylinder, fluid blockage or other part seized brake mechanisim.
if it is the other side reading high it can't be much other than the preportioning valve unless the disc/drum was scored and produced more friction, or soething was stopping the wheel from rotating freely.. (such as a partially seized wheelbearing) but i very much doubt this is the case...
maybe posting up what the braking figures were on each brake (front and rear) would give us a better idea.
current cars:
Evo 4 230Kw atw
1971 mini.
79 bugeye 245kw atw.
Evo powered mx5 under construction

'not putting pictures in my signature since 2009'
User avatar
mjrstar
Toyspeed Member
 
Posts: 655
Joined: Thu Aug 12, 2004 11:08 am

Postby neo » Thu Jan 22, 2009 10:58 pm

To put things straight

What is the problem? Is it the front / rear split? Pulling to one side or only one wheel not locking up?

...
This car has rotors front and back

I assume the following list has been completed
:arrow: All lines bleed out fully, and in the correct order
:arrow: New quality brake pads front and rear
:arrow: Floating Caliper sliders removed, greased and replaced
:arrow: Brake Pistons push in/out without restriction, no surface rust on the pistons
:arrow: No damage to any of the hard or flexible brake lines anywhere
:arrow: Hand brake mechanism has no issues
User avatar
neo
Toyspeed Member
 
Posts: 1965
Joined: Tue May 21, 2002 1:04 am
Location: Crazy Car Motorsport

Postby Alex B » Thu Jan 22, 2009 11:06 pm

Nah, VINZ failed him on a wof. Hence, you dont go to VINZ.
User avatar
Alex B
Toyspeed Member
 
Posts: 6539
Joined: Thu Nov 25, 2004 1:39 am
Location: London

Postby rolla_fxgt » Thu Jan 22, 2009 11:46 pm

yeah its the left/right rear brake balance out, sorry should of made it clear left 180, right 90, not sure on the new figures(post prop valve rekit), but still not enough to pass. Handbrake is fine 140L, 130R and so are fronts 240L 260R

All the pads have been checked and have minimal wear (just over a year old), callipers show no signs of stickiness, unsure about the sliders, but pretty sure they've been checked, along with all the lines (I assume a brake specialist would check this and the sliders), they're going to check the trueness of all the discs tomorrow, but I'm pretty sure they're straight.
Also as far as I'm aware they did a full bleed on the brake system with new fluid.

Only thing I could think of it being something to do with the handbrake adjustment? Are they self adjusting each side, if one was adjusted fully in and the other out, could this cause an imbalance?
Ending up with spare parts in assembling things since 1983
User avatar
rolla_fxgt
Toyspeed Member
 
Posts: 1641
Joined: Mon Nov 29, 2004 11:54 pm
Location: Rotorua

Postby Bling » Fri Jan 23, 2009 12:10 am

I've had a sticky piston before which caused balance issues.

I've also just sanded the pads and discs before and had a recheck and it pass fine.

How old are the discs? Or did i miss where you said they are newish?

Perhaps take off the brake bleed nipple on the right side rear and flush some fluid through, might have some shit stuck in the line after the prop valve? Something in the line could reduce the pressure to the brake.
User avatar
Bling
** Moderator **
 
Posts: 15990
Joined: Mon Dec 22, 2003 9:02 pm
Location: Quake City

Postby neo » Fri Jan 23, 2009 10:10 am

OK something really simple, who ever it is, wound the piston in/out to suit the wear on the pads eh?
User avatar
neo
Toyspeed Member
 
Posts: 1965
Joined: Tue May 21, 2002 1:04 am
Location: Crazy Car Motorsport

Postby rolla_fxgt » Fri Jan 23, 2009 11:51 am

neo wrote:OK something really simple, who ever it is, wound the piston in/out to suit the wear on the pads eh?
nope that wasn't it either, both calipers have just had new seal kits, which has swapped the pressure round the other way, and then it came back when the discs were swapped over.
Both the specialists & I are now really confused. Anyone ever seen this happen before?
Ending up with spare parts in assembling things since 1983
User avatar
rolla_fxgt
Toyspeed Member
 
Posts: 1641
Joined: Mon Nov 29, 2004 11:54 pm
Location: Rotorua

Postby rolla_fxgt » Sat Jan 24, 2009 7:29 pm

I have no idea why, but new pads sorted it, even though the old pads looked mint.
Ending up with spare parts in assembling things since 1983
User avatar
rolla_fxgt
Toyspeed Member
 
Posts: 1641
Joined: Mon Nov 29, 2004 11:54 pm
Location: Rotorua

Postby jondee86 » Sat Jan 24, 2009 10:16 pm

Had a similar problem when I had the rear pads out of the 86. Got
mixed up when I put them back, and finished up with one pad that
didn't seat properly. The car pulled to one side under hard braking
and I couldn't figure it out. Tried all sorts without success.

Turns out that the face of the pads wear on a slight angle. By swapping
them round I got one that was only making contact with the disc right
on the end of the pad. Only picked it up when it wore down far enough
to start showing a contact patch.

New pads would have solved that too :)

Cheers... jondee86
1984 AE86 Corolla GT Liftback, NZ new... now with GZE
spec small port, twinscrew s/c and water/methanol injection :)

Watch this space >>> <<<
User avatar
jondee86
Toyspeed Member
 
Posts: 903
Joined: Mon Aug 18, 2003 11:08 pm
Location: Wellington


Return to Tech Questions

Who is online

Users browsing this forum: No registered users and 4 guests

cron