Need a certain size Brake Disc/Rotor

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Need a certain size Brake Disc/Rotor

Postby loudstealthGT-Four » Tue Aug 14, 2012 11:15 pm

Hey guys

Starting to get my A into G and get my ST205 calipers fitted properly on my ST185 Celica, current snag is when I went to talk to the local LVVTA Certifier, he told me that the way I was spacing the disc's was not certifiable (as I am using two spacers, and you can only use one)

So the plan now is to try and find a disc that will suit me. This is where i need abit of help, does anyone have a website that I can search through disc sizes and not specific cars, or does anyone work with a Brake Part Supplier and supply me with a couple options?

These are the dimensions of the disc I need

Diameter - 300-305mm
Height - 50-53mm
Thickness - 32mm
Centrebore - 54mm (doesn't really matter as I will get some locater rings made up to suit)
Stud Pattern - 5x100 (doesn't matter to much as they can be drilled to suit)


Thanks In Advance
Tyler :D
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Postby Bling » Tue Aug 14, 2012 11:50 pm

I didn't have any luck with it, but give it a shot
http://bremboaftermarket.com/En/Car_Dis ... hMode=Size
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Postby Lloyd » Wed Aug 15, 2012 12:07 am

http://www.dba.com.au/catalogue/download-pdf-catalogue/

Scroll down past the listings for vehicles and it'll give you all the dimensions for all the DBA rotors. Possibly easier than going exact dimensions if you have a little bit of sizing you can play with.
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Postby DeeCee » Wed Aug 15, 2012 6:04 am

I believed you have a Supra/Altezza/IS200 disc, 296x32mm, redrilled to 5x100. Not sure if you have hubcentric rings or not. Measure the centre bore, thickness and diameter of the old disc.

If your disc diameter is larger then you'll have to re-space the caliper out which is a major hassle.

UK guys grind a couple of mm off the caliper lug mounting points to remove need for spacer with altezza disc.
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Postby strx7 » Wed Aug 15, 2012 7:26 am

what size rims are you using 17's?

something from the subaru range will most likely be what you need, they'll be 30mm thick but thats neither here nor there.

2003 onwards turbo front discs are approx 315mm x 30mm x 50mm 5x100
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Postby loudstealthGT-Four » Wed Aug 15, 2012 9:19 am

Lloyd wrote:http://www.dba.com.au/catalogue/download-pdf-catalogue/

Scroll down past the listings for vehicles and it'll give you all the dimensions for all the DBA rotors. Possibly easier than going exact dimensions if you have a little bit of sizing you can play with.


Exactly what I was looking for :D

Have found a couple different options on the DBA website.

DeeCee wrote:I believed you have a Supra/Altezza/IS200 disc, 296x32mm, redrilled to 5x100. Not sure if you have hubcentric rings or not. Measure the centre bore, thickness and diameter of the old disc.

If your disc diameter is larger then you'll have to re-space the caliper out which is a major hassle.

UK guys grind a couple of mm off the caliper lug mounting points to remove need for spacer with altezza disc.


The only thing wrong with the discs I have at the moment is the overall height which sits the disc against the lower ball joint, meaning I would have to use a spacer between the hub and the disc, but then my wheels wouldn't have any way to centre onto the hub, but looks like the Altezza disc might be a good option as it has a lower overall height.

And I may have to grind abit off the calipers, but will see when I get the new discs


So who supplies DBA discs in NZ?
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Postby Shrike » Wed Aug 15, 2012 9:33 am

I thought st205 calipers and discs bolt straight up :s

St205 discs are 315 by 32mm and I know barry can get them
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Postby Bazda » Wed Aug 15, 2012 12:42 pm

No they dont bolt to a ST185 hub directly.
I had a look at its quite far off. No point really lol
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Postby loudstealthGT-Four » Wed Aug 15, 2012 2:03 pm

Shrike wrote:I thought st205 calipers and discs bolt straight up :s

St205 discs are 315 by 32mm and I know barry can get them


Nope the ST205 disc are to big in diameter (315mm) and need to be milled down about 7mm to fit inside the caliper, and also the overall height is to high (58mm) which causes the disc to contact the lower ball joint, so needs to be a disc with a overall height of about (53mm) which gives you a gap of 2-3mm between the disc and lower ball joint.

The calipers are pretty simple for mounting as the bolt holes are the same but require a small amount of grinding to the caliper mounting points to centre the caliper onto the disc
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Postby neo » Wed Aug 15, 2012 2:09 pm

Give the guy at Znoelli a call

http://www.znoelli.co.nz/

He has a spreadsheet of every rotor he can get - thus you can spin through to find something that will (hopefully) suit. It used to be online but I cant find it in the website
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Postby 1I1 » Wed Aug 15, 2012 2:48 pm

Sorry to hijack your thread Tyler :)

Anyone stumbled across a direct relpacement rotor when doing a twin pot conversion on a AE101 or AE111? to save having to machine SS rotors down.
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Postby Shrike » Wed Aug 15, 2012 5:38 pm

1I1 wrote:Sorry to hijack your thread Tyler :)

Anyone stumbled across a direct relpacement rotor when doing a twin pot conversion on a AE101 or AE111? to save having to machine SS rotors down.


ST185 GT4 twinpots bolt straight up to factory ae111 macpherson hubs and rotors
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Postby loudstealthGT-Four » Wed Aug 15, 2012 11:45 pm

1I1 wrote:Sorry to hijack your thread Tyler :)

Anyone stumbled across a direct relpacement rotor when doing a twin pot conversion on a AE101 or AE111? to save having to machine SS rotors down.


No worries, I can sell ya my front calipers and discs when I get the ST205 ones sorted :lol: , even comes with a brand new set of Toyota pads :D
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Postby loudstealthGT-Four » Wed Aug 22, 2012 11:01 pm

So ended up getting a set of Znollei Slotted JZA80 2Pot Supra Discs

Diameter - 296mm
Height - 51mm
Thickness - 32mm
Centrebore - 61mm
Stud Pattern - 5x114.5?

So took them into an Engineer to get the stud pattern re-done, but was told that it wouldn't be possible to re-drill them as it wouldn't be safe?

So my next question is, is it possible to re-drill these discs
Image
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The white paint is roughly where my stud pattern needs to be drilled, Engineer said there wouldn't be enough meat for it to be safe, which I agreed at the time. But now after i marked the spots on the discs I can't see how the new holes are going to be any less safe as the current holes?

Now im not saying he is wrong, as Im no Engineer :D , and will go and have a chat with him tomorrow morning, but just wondering if anyone in the know can tell me what they think?

Thanks Tyler
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Postby wde_bdy » Wed Aug 22, 2012 11:21 pm

Ask a certifier, they will be the one ultimately responsible if it goes wrong.

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Postby Bazda » Wed Aug 22, 2012 11:32 pm

Nothing wrong with that.

The disc locates on the center bore not the studs.
Even some OEM discs come drilled with multiple patterns!
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Postby RomanV » Thu Aug 23, 2012 1:12 am

About you not being able to cert with two spacers, is that a spacer for the disc and spacer for the caliper?

Not allowed both?

Or did you have two spacers for the disk itself somehow...
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Postby Lloyd » Thu Aug 23, 2012 1:41 am

Screw drilling those out. I'd image it would still be safe, I'd bet you'd be safer getting the original stud holes (professionally) slotted a couple of mm in rather than new holes. Assuming it DOES actually locate on the centre properly.
Last edited by Lloyd on Thu Aug 23, 2012 12:00 pm, edited 1 time in total.
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Postby strx7 » Thu Aug 23, 2012 11:29 am

factory ones of those discs are 10 hole 5x114.3
as long as the hub spigot is correct, slotting the stud holes is fine.
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Postby strx7 » Thu Aug 23, 2012 11:33 am

RomanV wrote:About you not being able to cert with two spacers, is that a spacer for the disc and spacer for the caliper?

Not allowed both?

Or did you have two spacers for the disk itself somehow...


probably a spacer between drive flange and disc, then another between disc and rim
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