Putting an EGT Probe in an exhaust manifold

The place for all technical car discussions. If you haven't already, read our Disclaimer first!

Moderator: The Mod Squad

Putting an EGT Probe in an exhaust manifold

Postby solitaire » Mon May 30, 2016 11:01 am

Hiya,

I am looking at putting an EGT probe in the exhaust manifold of my 1KZ prado.

Has anyone done anything similar? Any recommendations on how to do it?

I have googled, but last time i took google advice this happened http://forums.toyspeed.org.nz/viewtopic.php?f=3&t=89734 - thought i better ask first...

Thanks

Dave
AE92, KZJ120, KDJ120
User avatar
solitaire
Toyspeed Member
 
Posts: 3371
Joined: Fri Apr 21, 2006 9:06 am
Location: Orewa, Auckland

Re: Putting an EGT Probe in an exhaust manifold

Postby GDII » Mon May 30, 2016 12:32 pm

Wouldn't you just drill and tap a hole, or weld in a fitting like this?
http://thesensorconnection.com/egt-prob ... -egt-probe
1990 SW20 MR2
Previous 1990 EE90 Corolla
User avatar
GDII
Toyspeed Member
 
Posts: 1645
Joined: Wed Aug 22, 2007 4:13 pm
Location: Wellington

Re: Putting an EGT Probe in an exhaust manifold

Postby solitaire » Mon May 30, 2016 12:51 pm

GDII wrote:Wouldn't you just drill and tap a hole, or weld in a fitting like this?
http://thesensorconnection.com/egt-prob ... -egt-probe


Yep, Although many people report that they do it while it's on the engine, with turbo still attached, or even when the engine is running (presumably to stop any debris getting in the manifold) - my concern is that debris could damage the turbo, however i do not want to take the manifold or turbo off as i would rather not risk breaking a stud or something else.

I could just stick it in the downpipe, but then it's not a true reading as a lot of heat has already been lost...
AE92, KZJ120, KDJ120
User avatar
solitaire
Toyspeed Member
 
Posts: 3371
Joined: Fri Apr 21, 2006 9:06 am
Location: Orewa, Auckland

Re: Putting an EGT Probe in an exhaust manifold

Postby whynot » Mon May 30, 2016 1:19 pm

I did mine by plugging the exhaust and putting compressed air on it to blow any bits out of the hole while drilling. Then we welded the fitting on with everything in place. Pretty easy job really.
"You can't do it like that!." "Why not?"
User avatar
whynot
Toyspeed Member
 
Posts: 418
Joined: Thu Apr 23, 2009 6:56 pm
Location: Melbourne

Re: Putting an EGT Probe in an exhaust manifold

Postby solitaire » Mon May 30, 2016 1:31 pm

whynot wrote:I did mine by plugging the exhaust and putting compressed air on it to blow any bits out of the hole while drilling. Then we welded the fitting on with everything in place. Pretty easy job really.


I was going to dill and tap, do you think it needs a weld?

Also: Stupid question, but wouldn't compressed air on the exhaust drive air (and potentially debris) up the manifold and into the cylinders?
AE92, KZJ120, KDJ120
User avatar
solitaire
Toyspeed Member
 
Posts: 3371
Joined: Fri Apr 21, 2006 9:06 am
Location: Orewa, Auckland

Re: Putting an EGT Probe in an exhaust manifold

Postby Vertigo » Mon May 30, 2016 4:44 pm

I would just tap and screw it in, would rather be able to replace it.
TVIS just kicked in, yo!
AW11 200kw 4AGTE build Discuss
Image
Vertigo
Toyspeed Member
 
Posts: 1172
Joined: Mon Aug 29, 2005 12:03 pm
Location: Auckland

Re: Putting an EGT Probe in an exhaust manifold

Postby whynot » Mon May 30, 2016 8:02 pm

I only welded it as I didn't have a 1/8 npt tap and I didn't want it coming undone. As for the compressed air. Well the moment the drill punched through it blew all the metal back out. There wasn't much air leaking out of the exhaust or through the motor so the whole thing was pressurized and looking for a way out.
"You can't do it like that!." "Why not?"
User avatar
whynot
Toyspeed Member
 
Posts: 418
Joined: Thu Apr 23, 2009 6:56 pm
Location: Melbourne

Re: Putting an EGT Probe in an exhaust manifold

Postby solitaire » Mon May 30, 2016 8:53 pm

whynot wrote:I only welded it as I didn't have a 1/8 npt tap and I didn't want it coming undone. As for the compressed air. Well the moment the drill punched through it blew all the metal back out. There wasn't much air leaking out of the exhaust or through the motor so the whole thing was pressurized and looking for a way out.


Nice, thanks mate
AE92, KZJ120, KDJ120
User avatar
solitaire
Toyspeed Member
 
Posts: 3371
Joined: Fri Apr 21, 2006 9:06 am
Location: Orewa, Auckland


Return to Tech Questions

Who is online

Users browsing this forum: No registered users and 36 guests