by atmosports » Tue Nov 09, 2004 5:24 pm
Strengthening for me would consist of getting the gears/shafts either cyro'd or shot peened if not both, only hassle is the cryo guy here in Auckland seems to be useless. Or else I'd do what I do with the race boxes & get them Isotropic finished which removes all the high spots etc like shotpeening but also reduces friction etc through a smoother surface finish. I'd then fit new synchro rings etc & if they are steel ones they'll need lapping, check them for fit etc. I also check for play in the shift linkages,detents etc & fix where possible.I would then rebuild with HEAVY DUTY bearings, Saeco & other bearing places will say you don't need heavy duty bearing but tell them to "Get F*cked" & fit them as they make a difference. Fit new gaskets etc & make sure you egt all the gears nicely on the bench before install. I would then recommend you use a straight mineral gear oil say a 85/90w this is waht Quaiffe & other sujggest for there dogbox & I've never had a problem with the likes of Valvoline/Pennzoil, the only synthetics to run are Motul/ or Mobil both of these have to be changed regularly like every race meeting. Do not use REDLINE yes you will gain power through reduced firction but you will $$% you g/box & it turns to jelly & is a pain to clean.