A walkthrough for replacing a radiator..

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A walkthrough for replacing a radiator..

Postby EarthwurmJurm » Sat Jul 01, 2006 12:32 am

Well I'm getting sick of my radiator leaking and having to top it up all the time, and the annoying gurgling noises I can hear through my heater hoses.. so I decided to splash out and spend 45 big ones on a new(ish) radiator.

I was hoping someone could give me a step by step guide to replacing the radiator.. is it simply a matter of out with the old and in with the new and filling it up.. or do I have to bleed it out properly to make sure there is no air in it?

My car is a 1984 ae82 gt sedan.
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Postby Quint » Sat Jul 01, 2006 12:45 am

You'll have to bleed the radiator when you put it in, but its pretty damn simple, most have a little screw type valve on the top.
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Postby Caveman » Sat Jul 01, 2006 1:27 am

There should really only be two top bracket things holding it in. Undo the top, bottom and overflow hose, undo the electric fan.

Take out the old radiator, swap the fan onto the new (unless it already has a fan). Put the new one in, plug it all up, done
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Postby MrOizo » Sat Jul 01, 2006 9:06 am

are you even sure the radiator was at fault?

have you made sure and checked for leaking from the water pump?
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Postby EarthwurmJurm » Sat Jul 01, 2006 11:33 am

no but I'm pretty sure it's the radiator tho, being it is all bent to $&#$% and there are green marks where the coolant has been leaking out.
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Postby RS13 » Sat Jul 01, 2006 12:49 pm

Start with a cold car.

Undo the plastic tap/plug on the bottom of the radiator, have a bucket ready, or park over a drain, either way, I'm sure you don't want to have to work in a puddle of coolant! Take the radiator cap off, undo the plug, and drain the radiator.

Once the flow stops, do the tap/plug back up. On the radiator, you'll see 2 fat hoses on the top and bottom, secured with either hoseclamps or hoseclips. Unscrew the bottom first, and gently twist the hose to loosen, also it may help to have the bucket under it, as it may still have some coolant in the hose. Repeat with the top, undo the hoseclamp, gently twist it off the radiator pipe. Don't pull the hose without twisting, as its' easy to crack endtanks, most being plastic and brittle, especially with high-km cars.

Undo the electrical plugs for the radiator fan/fans, and there may also be a coolant temp sensor plug in it too, unplug it.

Undo the bolts on the top or side mounting brackets, and remove them. The radiator should be floating around unsecured now, most just sit in rubber mounts at the bottom. Have a good look, make sure you've unplugged everything, and gently lift the radiator out.

If the new radiator hasn't got the fans, transfer everything over to it, so that it ends up identical to the one you've removed.

Place gently back in car. Do mounting bolts up. Plug fans/temp sensor back in. Gently work hoses back onto radiator, I like to rub a bit of RTV around the inside of the hose for a good seal, but you don't need to, just make sure the hoseclamps are tight. Fill the radiator with coolant, watch for leaks.

Once radiator is full, leave the cap off, start the car, and run it for 10 seconds. Top radiator back up, and put cap on. Start car, run for 5-10 minutes, or until warm, keeping an eye on the temp gauge, and checking for leaks from the hoseclamps. Let cool completely (squeeze top hose to make sure there isn't any pressure left), open cap, and if it needs it, top back up with coolant. Check radiator overflow is filled up to "full" line also.

And you're done. :) If you want to be thorough and do preventative maintenance, it would pay to replace both hoses while you're at it, and perhaps the thermostat, especially if the car has been running pretty hot.
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Postby Quint » Sat Jul 01, 2006 7:29 pm

RS13 wrote: and perhaps the thermostat, especially if the car has been running pretty hot.


cup of boiling water test, wooo
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