I only made 218kw with 540cc injectors, 12.5:1 AFR and it was around 88% injector cycle. A lot of other people on mr2oc who has 440cc will max out their injector around 250hp, when I hear people make 250kw on 540's on factory FPR with a conservative tune of 11:1 AFR, I find it hard to believe, must be a magical tune.
I dynoed 190KW (255HP) (Speedtech Dyno) at 11.2 AFR @ 16psi on Ct20b (440cc Injectors) 96 Octane, Stock ECU, Failing Fuel pump flowing less than 180LPH.
Currently im running a mild tune on the link G4 with 12 psi boost and the injectors are at 40% duty. Still makes about 160-170KW with 12.4 AFR.
My tuner reckons hand on heart with the next planned tune of 16-19PSI boost we will easily break 200KW and still not max out the 440cc injectors, ie it will be safe and reliable power.
Note On the stock setup with the new fuel pump we were getting 10:1 AFR on 19 PSI so to max out the stock 440cc injectors the boost would have to go well beyond 19PSI to lean it out. I think injectors maxing out would be the least of your worries if the engine wasnt built or maintained to the point where >19 PSI was safe.
Isnt the max reliable boost for CT20b like 21 PSI anyway ?