manifold build - oval port, round pipe?

The place for all technical car discussions. If you haven't already, read our Disclaimer first!

Moderator: The Mod Squad

manifold build - oval port, round pipe?

Postby DeeCee » Thu Jul 28, 2011 12:07 am

I'm looking to build a manifold and the exhaust ports are oval on the head and on the flange. Are oval to round sections of pipe able to be purchased or how do you turn round pipe into an oval?

Cheers, DC
GT Four Adovansu
"I want to enjoy the powerful and nimble agility behavior."

Project: viewtopic.php?t=60474
Discussion: viewtopic.php?t=60475
User avatar
DeeCee
Toyspeed Member
 
Posts: 2765
Joined: Tue Feb 03, 2004 3:02 pm
Location: Lower Hutt

Postby Grrrrrrr! » Thu Jul 28, 2011 12:50 am

Squish in vice/press is one way. Heating it to soften it may help (red hot, not just warm).

Slit pipe, bend open and weld in a wedge is another.
Reality: A nasty hallucination that is caused by excess blood in the alcohol stream.
Grrrrrrr!
Toyspeed Member
 
Posts: 2566
Joined: Tue Jun 17, 2003 7:21 pm
Location: Souf Orkland

Postby Ant » Thu Jul 28, 2011 1:34 am

Squashing is yuck

Image

do this instead?
User avatar
Ant
Toyspeed Member
 
Posts: 90
Joined: Mon Aug 27, 2007 10:00 pm
Location: Dunedin

Postby Sam-Q » Thu Jul 28, 2011 1:51 am

Ant wrote:Squashing is yuck

Image

do this instead?


wow! do you have any more pics?
My website: s-86.com

Technical guides, conversion parts, etc..
Sam-Q
Toyspeed Member
 
Posts: 18
Joined: Mon Jul 12, 2010 6:07 pm

Postby Ant » Thu Jul 28, 2011 2:10 am

For the record, its not my work...

http://www.oldschool.co.nz/phpbb/viewto ... 17&t=10355
http://garage4ag.wordpress.com/

look through here etc.
User avatar
Ant
Toyspeed Member
 
Posts: 90
Joined: Mon Aug 27, 2007 10:00 pm
Location: Dunedin

Postby strx7 » Thu Jul 28, 2011 10:36 am

has anyone tried doing that with steampipe????

Just squash it with press/vice and when you do put something solid inside it that is the right size you want to squash down to so it acts as a guide/support.
Online Car Forums - Where Hui seems to take preference over Do-ey

HDJ81- 112AWKW @ 10psi), FC3S (Tarmac Spec 335rwhp@11psi), 3SGTE stroker - replacement body found.

Motorsport Bay of Plenty - http://www.mbop.org.nz
strx7
Toyspeed Member
 
Posts: 3707
Joined: Mon May 24, 2004 12:06 am
Location: Tauranga

Postby Distrb » Thu Jul 28, 2011 12:29 pm

Image

Just a bit of vice work, used the right sized wedge in the centre, with some good heat and appropriate sized wedge with BFH to finish.
www.hccc.org.nz 1986 Fx-Gt; 1999 Altezza
User avatar
Distrb
Regular Poster
 
Posts: 4756
Joined: Thu Jan 23, 2003 4:23 pm
Location: Wellington

Postby Sam-Q » Thu Jul 28, 2011 1:02 pm

I will thanks, I know it's a bit crude but I like this sort of thing.
My website: s-86.com

Technical guides, conversion parts, etc..
Sam-Q
Toyspeed Member
 
Posts: 18
Joined: Mon Jul 12, 2010 6:07 pm

Postby Bling » Thu Jul 28, 2011 8:54 pm

That wedge method is sweet. Simple but works so well, just depends if the height of the oval section matches the diameter of the round section as to if that would work or not I guess.
User avatar
Bling
** Moderator **
 
Posts: 15990
Joined: Mon Dec 22, 2003 9:02 pm
Location: Quake City

Postby LEAKER » Thu Jul 28, 2011 9:14 pm

i was reading a article from a guy who made exhaust headers for a living and he said that it didn't matter as long as the pipe was slightly larger overall than the size of the hole in the exhaust flange. Not sure if it helps your quest but a useless piece of info none the less.
The GT4 is to Celicas what the GTR is to skylines.
User avatar
LEAKER
Toyspeed Member
 
Posts: 370
Joined: Thu Dec 09, 2010 5:12 pm
Location: Lower Mutt

Postby evil_si » Thu Jul 28, 2011 10:09 pm

i made some tooling awhile ago to press steam tube to suit a particular exhaust port, worked well,

you can also buy steam tube reducers, eg 1.1/4 to 1.1/2 the press the larger end to an oval
User avatar
evil_si
Toyspeed Member
 
Posts: 2353
Joined: Sat Nov 01, 2003 6:19 pm
Location: TAURANGA, Pyes Pa

Postby Sam-Q » Thu Jul 28, 2011 10:54 pm

evil_si wrote:i made some tooling awhile ago to press steam tube to suit a particular exhaust port, worked well,

you can also buy steam tube reducers, eg 1.1/4 to 1.1/2 the press the larger end to an oval


any chance of a picture of this tooling? I am really interested to see how you did it.
My website: s-86.com

Technical guides, conversion parts, etc..
Sam-Q
Toyspeed Member
 
Posts: 18
Joined: Mon Jul 12, 2010 6:07 pm


Return to Tech Questions

Who is online

Users browsing this forum: No registered users and 58 guests