Quiet Freeflowing Exhausts - No such thing?

The place for all technical car discussions. If you haven't already, read our Disclaimer first!

Moderator: The Mod Squad

Quiet Freeflowing Exhausts - No such thing?

Postby solitaire » Sat Nov 26, 2011 11:05 am

Hi There,

I have done a search on "exhausts" and "exhaust noise" in tech questions and checked the first two pages of results.

My Question is: Is it possible to make a free flowing exhaust that gives good power and is quiet?

I am looking at a 2.25" system for my na levin, I was thinking an adrenalin r muffler with two resonators. I have no idea what this will do. Do more resonators = quieter car?

My current exhaust is way too loud, I would like it to be quiet AND efficient/powerfull - is this possible? Have any of you got any products you recomend?

Thanks

Dave
AE92, KZJ120, KDJ120
User avatar
solitaire
Toyspeed Member
 
Posts: 3371
Joined: Fri Apr 21, 2006 9:06 am
Location: Orewa, Auckland

Postby QikStarlie » Sat Nov 26, 2011 11:43 am

reso's will only quieten it down so much. i'd go big reso up front, then biggest baffled muffler (not straight through) that you can find at the back. bigger the chamber area, will generally make it quieter. to keep the flow up over size the muffler a few sizes. if your running 2.5" pipe run 3 in muffler, as you usual 2.5 inch muffler wont flow anywhere near a bit of 2.5" pipe. also running a length of pipe after the muffler will make it quieter. not muffler then big shinny tip or dumping straight out.

issues will be room and weight..


also smaller pipe diameter doesn't necessarily mean quieter
User avatar
QikStarlie
Toyspeed Member
 
Posts: 1110
Joined: Tue Mar 25, 2003 10:30 pm
Location: lost..

Postby Dell'Orto » Sat Nov 26, 2011 12:55 pm

Easily done, but you need to spend coin. I believe Adrenaline R make their mufflers and can custom build? Could be a good way to go.
1988 KE70 Wagon - Slowly rusting
1990 NA6 MX-5 - because reasons
2018 Ranger - Because workcar
1997 FD3S RX-7 Type R - all brap, all the time
OMG so shiny!

Quint wrote:Not just cock, large cock.
User avatar
Dell'Orto
** Moderator **
 
Posts: 17494
Joined: Tue Jul 08, 2003 5:07 am
Location: Straight out the ghetto, Lower Hutt

Postby strx7 » Sat Nov 26, 2011 1:38 pm

after building a number of big bore systems for various vehicles i have owned. i have concluded that the biggest factor in exhuast noise is length of pipe after the first distrubance (cat/muffler/resonator) and muffler design has alot to do with how much it quietens down. On our supra for example, i built some headers for it, 6 into 2, the secondaries run for quite a length and are 47/48mm diam. they then merge into 2.5 inch pipe go through 1 small rectangle muffler (just infront of diff) which has inlet and outlet on the same side and you can see straight thru, it then goes along a bit more into a 350mm round muffler (straight thru again) and exits with a tip of approx 20cm long 2.5 inch. it is quiet as, at idle from the front of the car it is barely audible, driving incar at cruising speeds it is very quiet, and up the revs it sings a nice tune incar, but outside you cant really hear it that well. fart cannons with oversized tips will always act as a megaphone. companies like rage/coby/chase all have a large range of mufflers in various shapes, sizes, pipe sizes and configurations, at good prices, they last a long time and are NZ made. I would suggest looking at them.
Online Car Forums - Where Hui seems to take preference over Do-ey

HDJ81- 112AWKW @ 10psi), FC3S (Tarmac Spec 335rwhp@11psi), 3SGTE stroker - replacement body found.

Motorsport Bay of Plenty - http://www.mbop.org.nz
strx7
Toyspeed Member
 
Posts: 3707
Joined: Mon May 24, 2004 12:06 am
Location: Tauranga

Postby RomanV » Sat Nov 26, 2011 1:55 pm

Yeah, its always seemed odd that people have a hernia over making sure they have mandrel bends, but then looking at the muffler design... The gas has to navigate through a labrynth of horrible tight turns through the muffler itself.
User avatar
RomanV
Toyspeed Member
 
Posts: 4915
Joined: Wed Aug 13, 2003 12:17 am
Location: West Auckland

Postby BZG Wagon » Sat Nov 26, 2011 4:48 pm

I don't know much on the subject of exhausts; but I recall my friend playing around with different resonators on his GTR Skyline, and eventually managed to quieten it right down while keeping the same sized piping and flow the virtually the same.

The logic being the resonator uses sound waves fired at each other at certian frequencies to cancel the sound out, so it should be possible to have a quiet car at low & mid RPM, and loud at high RPM when you wouldn't care about it anyway (different sound frequencies).

I'd take what I just said with a grain of salt though - it's all based on old & vague conversations. Someone might be able to comment if it's on the right track.
User avatar
BZG Wagon
Toyspeed Member
 
Posts: 1573
Joined: Tue Oct 26, 2004 10:28 pm
Location: Waitakere City, Auckland.

Postby ch4ng » Sat Nov 26, 2011 6:29 pm

This is a difficult thing to explain with words, and even with videos eg: youtube

My suggestion would be to find someone that has a similar setup in their car and start from there.

I have a Blacktop Levin with 4-1 extractors, 2.5" crush bent pipe, with 1 20? inch long resonator and a 2.5" superturbo muffler. I'm in West/Central Auckland, you're welcome to come check it out/ go for a drive to see how it compares to what you want out of yours. :)
Chondah Civic
2T Navara
ex:
Charade Detomaso
MX5 - Stancemobile
MX5 turbo - El Tigre
87 Alto - The Tragic 3cyl powah
AE111 BZ-G Death Race 15.09

No Limits Onsite Paint Repairs. Cut and polishing, stone chip and scratch repairs. 021-177-8539 Mention Toyspeed.
User avatar
ch4ng
Toyspeed Member
 
Posts: 595
Joined: Sat Dec 27, 2008 7:28 pm
Location: Auckland

Postby captain crescent » Mon Nov 28, 2011 8:56 pm

If you aim the exhaust outlet /tip at the ground it makes a lot of difference. I have just fitted a Lukey Ultraflow in my Runx race car (2 1/2') and just one small 10 inch coby and its very quiet with the tip aimed at ground.
Budweiser is a gay beer. if it isn't a gay beer Sam why are you trying to put it up my arse.
User avatar
captain crescent
Toyspeed Member
 
Posts: 269
Joined: Fri Jan 01, 2010 10:35 am
Location: Palmerston North

Postby BlakeNZ » Mon Nov 28, 2011 11:20 pm

i have found resonators are rubbish at noise reduction, and make the car drone at low revs/ light throttle. My next car will have two mufflers, one at the rear, and one in the middle where a resonator would normally be. Large volume mufflers are certainly best for noise reduction.
former car 1991 JZZ30 soarer 1JZGTE 11.5sec@122mph(stock turbos,E85)
current car 1993 JZZ30 soarer (Golden Boy)
BlakeNZ
Toyspeed Member
 
Posts: 625
Joined: Thu Oct 03, 2002 1:53 pm
Location: Palmerston Nth

Postby Lurkin » Mon Nov 28, 2011 11:51 pm

hmm came to a similar problem with my old trueno (it was na too).

Found resonators were good for taking high pitch sounds that occured when removing cats and replacing with straight pipe - needs some form of muffler early on.

However it did little to actually reduce the volume of sound - it only really altered the pitch.

My plan was to use a offset 2.25" muffler, so rather than the noise going directly through the muffler, it would have to travel to the other side. This follows the wave node/ anti node idea discussed earlier. (It had a straight through muffler, not a fart cannon, on it when I bought it, and it did nothing to reduce the din it made. At 99 odd db it was eventually pain + illegal)

Alternatively I considered gutting factory mufflers... after cutting one open it was a total fail. there is way to much tiny sized internal piping/ spot welds to hold it together to do it easily with good results.

Lastly I thought that if offset muffler was unsuccessful I could attempt to cut it open and repack it with fibreglass.

These plans were far too much of a pita and I sold the car instead.
Past casualties
1986 4age liftback (sold)
1985 4age aw11 (well crunched)
1993 ae101 gt apex levin (sold)
Lurkin
Toyspeed Member
 
Posts: 708
Joined: Thu Oct 09, 2008 3:25 pm

Postby lorolla24 » Tue Nov 29, 2011 7:27 pm

What do people think about the mufflers with the silencer you put up the end? I've been thinking of buying one.

Doe's the silencer make a big difference?
Doe's it compromise flow with turbo engines? How Much?
Ke35 20v turbo - 200kw atw 13psi
13.5@169km
User avatar
lorolla24
Toyspeed Member
 
Posts: 143
Joined: Sun Jan 09, 2005 8:57 pm
Location: Hamilton

Postby touge_ae101 » Tue Nov 29, 2011 8:08 pm

silencer you put on the end is a waste of time. you restrict the flow heaps. known of guys who feel a very noticable drop in power with silencer in.

best free flowing and quiet exhaust resonators i have found is the standard ae101 straight through resonator. they are 2.25inch and do heaps of quietening. took my exhaust from earsplittingly loud to almost legal noise.
my exhaust consists of 2x old coby resonators (actually do almost nothing) and a straight pipe out the rear so the 101 resonator really does a good job!
User avatar
touge_ae101
Toyspeed Member
 
Posts: 1730
Joined: Mon Sep 14, 2009 7:23 pm
Location: Palmerston North

Postby iOnic » Tue Nov 29, 2011 8:20 pm

Removable silencers are illegal anyway.
Faber est suae quisque fortunae
2009 Mazda3 MPS
2016 CFMoto 650NKs
2013 Hyundai IX35 Highlander
User avatar
iOnic
Toyspeed Member
 
Posts: 3736
Joined: Fri Jun 25, 2004 6:31 pm
Location: Melbourne VIC

Postby solitaire » Tue Nov 29, 2011 8:22 pm

i've got a silencer in at the moment, only so when i start the engine im not deaf... no idea how i tolerated that noise level for so many years, its rediculous...

need to sort exhaust before wof really
AE92, KZJ120, KDJ120
User avatar
solitaire
Toyspeed Member
 
Posts: 3371
Joined: Fri Apr 21, 2006 9:06 am
Location: Orewa, Auckland

Postby lorolla24 » Tue Nov 29, 2011 8:24 pm

Yeah, just thought it would be the easy way for long road trips to shut it up.

Just been looking at the flowmaster type mufflers. There for v8's but should work alright on my 4 pot.

Anybody have one on there turbo toyotas?
Ke35 20v turbo - 200kw atw 13psi
13.5@169km
User avatar
lorolla24
Toyspeed Member
 
Posts: 143
Joined: Sun Jan 09, 2005 8:57 pm
Location: Hamilton

Postby iOnic » Tue Nov 29, 2011 8:35 pm

I've put one on the Mrs' Starlet. 4EFTE/T04E/3" DP into 2.5" straight pipe (no mufflers and completely straight aside from the downpipe). Was rowdy as $&#$% so I cut a section out of the exhaust right at the back and welded in an offset 2.5" in/out Flowmaster and it's shut it right up. Doesn't even get a second look from the law enforcement fraternity. Road noise at 100km/h is louder than the exhaust ever gets.
Faber est suae quisque fortunae
2009 Mazda3 MPS
2016 CFMoto 650NKs
2013 Hyundai IX35 Highlander
User avatar
iOnic
Toyspeed Member
 
Posts: 3736
Joined: Fri Jun 25, 2004 6:31 pm
Location: Melbourne VIC

Postby solitaire » Tue Nov 29, 2011 8:37 pm

iOnic can you explain what you mean by offset? Sorry i should have asked this earlier...
AE92, KZJ120, KDJ120
User avatar
solitaire
Toyspeed Member
 
Posts: 3371
Joined: Fri Apr 21, 2006 9:06 am
Location: Orewa, Auckland

Postby iOnic » Tue Nov 29, 2011 8:42 pm

Image

as opposed to straight through where the inlet and outlet are in line with each other
Faber est suae quisque fortunae
2009 Mazda3 MPS
2016 CFMoto 650NKs
2013 Hyundai IX35 Highlander
User avatar
iOnic
Toyspeed Member
 
Posts: 3736
Joined: Fri Jun 25, 2004 6:31 pm
Location: Melbourne VIC

Postby solitaire » Tue Nov 29, 2011 8:43 pm

iOnic wrote:Image

as opposed to straight through where the inlet and outlet are in line with each other
Oh that simple... feel a bit silly now :lol:

thanks mate :D
AE92, KZJ120, KDJ120
User avatar
solitaire
Toyspeed Member
 
Posts: 3371
Joined: Fri Apr 21, 2006 9:06 am
Location: Orewa, Auckland

Postby iOnic » Tue Nov 29, 2011 8:45 pm

No worries :) I'm building an exhaust for my MR2 and after seeing (hearing?) the effect that it had on my partner's car I'm definitely going to use one or two. Butt dyno says performance wasn't harmed and it seemed to pull better down low.
Faber est suae quisque fortunae
2009 Mazda3 MPS
2016 CFMoto 650NKs
2013 Hyundai IX35 Highlander
User avatar
iOnic
Toyspeed Member
 
Posts: 3736
Joined: Fri Jun 25, 2004 6:31 pm
Location: Melbourne VIC

Next

Return to Tech Questions

Who is online

Users browsing this forum: Bing [Bot], Majestic-12 [Bot] and 25 guests