Piston/conrod disassemebly

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Piston/conrod disassemebly

Postby no_8wire » Sun Jul 30, 2006 6:18 pm

I cant for the life of me see how to remove the pin connecting the piston to the conrod. Any suggestions short of taking to it with a hammer?
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Postby fangsport » Sun Jul 30, 2006 6:22 pm

put piston assembly in oven and heat.
then push gudgeon out.
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Postby no_8wire » Sun Jul 30, 2006 6:24 pm

Really?
8O
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Postby Bazda » Sun Jul 30, 2006 6:27 pm

heat up the area where the gudgen goes through the piston with a gas torch, but dont get it red hot just hot enough until u can push it out with some pliers.
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Postby matt dunn » Sun Jul 30, 2006 7:23 pm

Bazda wrote:heat up the area where the gudgen goes through the piston with a gas torch, but dont get it red hot just hot enough until u can push it out with some pliers.


Gas torch? That a bit brutal. I did it with a heat gun. Less chance of melting the edges.

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Postby no_8wire » Sun Jul 30, 2006 7:48 pm

Are you supposed to be heating wherer the pin goes into the piston, or were the pin enters the rod? as it seems firmly attached to the rod... :?
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Postby IH8TEC » Sun Jul 30, 2006 7:50 pm

where the rod goes into the piston
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Postby no_8wire » Sun Jul 30, 2006 7:51 pm

Are you trying to melt out the thin aluminmum circlip thingy?
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Postby IH8TEC » Sun Jul 30, 2006 7:53 pm

that should come out easy, it's the gudgeon pin that needs to be heated to get out most of the time
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Postby AceSniper » Sun Jul 30, 2006 8:32 pm

pull the clip out
run hot water onit push it out an oil it up b4 theres any rust
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Postby no_8wire » Sun Jul 30, 2006 9:25 pm

Ok this is weird... I pushed the piston as far to one side as possible, yet I couldnot see and circlip...any suggestions?


:?

Weird.
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Postby Mr Revhead » Sun Jul 30, 2006 9:27 pm

what engine you working on?
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Postby Akane » Sun Jul 30, 2006 9:31 pm

ROFL @ you guys, especially with a gas torch...... south auckland styles yo?

The proper procedure according to the service manual is heat the setup with water tank, until 80 degrees or so (can't remember correctly but it's around that figure)

But the oven one is not bad imo, it should work just as well.
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Postby no_8wire » Sun Jul 30, 2006 9:33 pm

Rev Im working on the 7afe so I can send the rods away to get shotpeened... :?


Mmm im starting to not like this motor... :lol:
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Postby Mr Revhead » Sun Jul 30, 2006 9:36 pm

ok i dont think they have circlips.

which means they are press fit. so you may need a press
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Postby no_8wire » Sun Jul 30, 2006 9:38 pm

With press ones I assume they need to be pressed out in a certain direction? or doesnt it matter?
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Postby IH8TEC » Sun Jul 30, 2006 9:40 pm

i've seen the gas torch used on a few motors now. even on mine. seemed to work ok, just make sure you dont get them anywhere near glowing red hot.
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Postby fangsport » Sun Jul 30, 2006 10:00 pm

IH8TEC wrote:i've seen the gas torch used on a few motors now. even on mine. seemed to work ok, just make sure you dont get them anywhere near glowing red hot.
yes, but if you only need 80-100degrees to get enough expansion, why would you waste gas by heating them nearer to 1000degrees?
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Postby CozmoNz » Sun Jul 30, 2006 10:04 pm

fangsport wrote:
IH8TEC wrote:i've seen the gas torch used on a few motors now. even on mine. seemed to work ok, just make sure you dont get them anywhere near glowing red hot.
yes, but if you only need 80-100degrees to get enough expansion, why would you waste gas by heating them nearer to 1000degrees?


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Postby no_8wire » Sun Jul 30, 2006 10:31 pm

no_8wire wrote:With press ones I assume they need to be pressed out in a certain direction? or doesnt it matter?
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